SERVICES

Turn-key engineering projects to find
mechanical solutions for industry partners.

Our services are focused on tailor-made engineering design based on mechanics in the fields of:

1. Small series manufacturing
2. Engineering prototyping
3. Engineering design
    3.1 Custom Design
    3.2 Design for Manufacturing (DFM)
    3.3 Mechanical Product Design

1. SMALL SERIES MANUFACTURING
FOR MECHANICAL PRODUCTS

Small series production is a flexible and reliable method that compensates for the cost or absence of customization associated with mass production.

This service focuses on manufacturing a number of different products in smaller quantities. Priority is given to variation, agility, and the ability to respond quickly to opportunities.

We work with laser-sintering: an economic process for the production of small series that is able to produce models and functional samples with high precision.

2. ENGINEERING PROTOTYPING.
Testing mechanisms early and effectively.

An engineering prototype is used in the early development of mechanisms for assessing concepts and comparing performance.

Technical models are created at a low cost, but are essential for developing designs and testing functionality. When focusing on creating something that works, less emphasis is placed on appearance until the design becomes more robust. An engineering prototype is used to quickly scrutinize the engineering basis of your project after brainstorming concepts.

We evaluate the concept and select the materials for the application. Mechanical solutions and dimensional realities are established in the first models, which can reduce the time required for CAD development and greatly accelerate the overall development time.

3. ENGINEERING DESIGN.

Engineering design is the creative process of identifying needs and then devising a solution. Among our design services, you can find the following:

3.1 DESIGN FOR MANUFACTURING (DFM).
Manufacturing principles

Sometimes an issue in a production line is resolved by simply changing the assembly order. At other times, this may involve engineering design to reduce the number of parts and increase MTBF (mean time between failures) at the individual component level. Whatever the needs and steps in the manufacturing process, we can assist you.

As industries in all sectors expand and create more complex designs, DFM is being used to achieve their objectives. For this reason, companies need methods to simplify processes, reduce costs, increase quality, and eliminate delays.

Good DFM will help calculate costs upfront and lower the total cost of ownership. Through DFM, expenses can be managed in the design stage, designs can be discussed, and more cost-effective solutions can be identified.

We offer a variety of services to accommodate DFM activities, including molds, stamping dies, machining fixtures, and weld fixtures, to name a few.

 

– BUILD PROCESS EFFICIENCY REVIEW.

– PART COUNT REDUCTION.

– COMPONENT RE-DESIGN/CONSOLIDATION.

– GLOBAL SOURCING LOGISTICS.

– INTERNAL/EXTERNAL EXTENSIVE SYSTEM-LEVEL TESTING CAPABILITIES.

– REPAIR SERVICES WITH TRUE RESTORATION TO MANUFACTURING SPECIFICATIONS.

– FAIR MARKET COST WITH EXTREME QUALITY AND RELIABILITY.

– REGULATORY COMPLIANCE FOR ANY INDUSTRY.

– TECHNICAL RESOURCES AT EVERY STAGE OF PRODUCTION.

3.2 MECHANICAL PRODUCT DESIGN

We design a wide range of mechanical parts involving milling, turning, grinding, and EDM machines.

We work with CNC-machined parts and injection-molded parts, such as plastic or die casting.

We also offer stamping and laser cutting for prototype parts.

We can produce the following products tailored to your needs:

Gauges, automatic gauges,
and dimension-checking fixtures

We design and manufacture gauges for the automotive industry and automatic stations to provide 100% production control.

Moulds Design for LPM

Low-pressure molding is an innovative process in which electronics are imbedded into a predesigned mold to protect them from environmental factors such as moisture, dust, vibration, and handling.

Testing tools

These are used to directly check part sizes, position characteristics, etc., in order to facilitate quality inspections and improve production efficiency.

3. 3 CUSTOM DESIGN

 

When you need demanding automation machines or electromechanical equipment, there is no one-size-fits-all solution.

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